I mentioned in the first part on design that I had guessed that the metal in metal coat hangers might be just flexible enough to form to a shape I want, and just stiff enough to provide some springy tension. It was this that formed the basis for my headband design.
Following on from my first post on the design of my custom headphones, in this part I walk through the construction of the speaker housing. The most obvious place to start construction is in the piece that will hold the speakers.
I spend a fair amount of time at work using video conferencing software. However, I have pretty big ears, and I find they get pressed against my head by the headset. After an hour or so it can be a little uncomfortable.
I hit upon the idea of making a custom pair of headphones.